9 Temmuz 2009 Perşembe

Fluid Power Update - Packaged pumps for wastewater, Wireless valve position sensor, Take the guesswork out of pneumatic control, Natural gas regulator application guide, Pump control saves energy

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Read the online version if links don't work in this Fluid Power, Valves & Pumps Update.
Fluid Power, Valves & Pumps Update from Automation.com
July 2009
Sponsor: Kollmorgen

Engineering Calculation Toolbar

Kollmorgen offers a free Toolbar for a PC that handles common technical calculations such as unit conversion, densities of materials, inertia calculations, parallelepiped, spherical shell, sphere, slender rod, tetrahedron, and trigonometric and calculus functions.

Download the tool bar

 

Sponsor: TURCK

TURCK adds target pucks to DSU35 valve sensor

TURCK adds target pucks to DSU35 valve sensor

TURCK announces target pucks for its DSU35 valve sensor series, which feature large targets to expedite and simplify sensing adjustments—ensuring highly accurate valve position data. DSU35 sensors monitor valve position via pneumatic rotary actuators, and then provide electronic feedback indicating an open or closed position. A fully adjustable target puck is placed over the actuator stem and features interlocking teeth for accurate positioning, as well as providing vibration resistance.

Click for more information

 

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In this Issue
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Featured Articles

Scale Back on Heat Tracing
Chemical Processing, May 2009
By Andrew Sloley
To prevent freeze expansion damage, plants in chilly areas generally use electricity or steam to heat trace water lines. While this addresses an obvious hazard, it also can pose pitfalls for pumps, as one plant discovered.

Packaged pumps stem wastewater woes
Design Product Applications, May 2009
To help wastewater treatment facilities avoid health and safety issues, pump manufacturers have developed packaged pumping systems, which deliver effective sewage transfer, combined with ease of access, installation and maintenance. Packaged systems pump and macerate waste in a single operation, which is far more effective and energy efficient than operating and maintaining submersible pumps in a sump.

Choose The Right One!
Industrial Automation Asia, May 2009
By Michael Liedhegener, Bosch Rexroth
Machine builders and factory operators may have misconceptions about hydraulic-based motion. Although valued for its ability to move heavy loads, it has not been thought of as exceptionally precise, or able to support multi-axis applications. The advent of closed-loop electrohydraulic motion controllers has changed the equation.

How to choose a ball valve to curb fugitive emissions
What's New in Process Technology, May 2009
By Michael Adkins and Peter Ehlers
To control fugitive emissions from ball valves, the critical point is to select the right ball valve for the application. While this article does not address all ball valve types, it focuses on two design features that are especially important in controlling fugitive emissions and overall cost of ownership: body seal design and stem seal design.

Keeping it simple: thermal transient testing of high-pressure safety injection reactor pumps
Power Engineering International, May 2009
By Frank Costanzo and Mike Eftychiou, Flowserve
PWR reactors must be designed to handle any primary loop failure, whether small or large, because the reactor core will melt if not continuously cooled. High-pressure safety injection (HPSI) pumps keep the core flooded and cooled in the initial stages of an accident. Article explains how such pumps are tested to ensure they can be relied on to meet this critical safety function.

Browse more articles on the Fluid Power, Valves & Pumps portal.
Product Announcements
  Honeywell releases XYR 6000 wireless valve position sensor
XYR 6000 monitors the position of the valve and sends the signal from remote or potentially dangerous areas of the plant.
Canfield releases Series 5000 solenoid valve connectors Canfield releases Series 5000 solenoid valve connectors
Series 5000 connects valves using the DIN 43650/ISO 4400, EN175301-803:2000 specification.
Emerson introduces compact Fisher 2052 rotary actuator Emerson introduces compact Fisher 2052 rotary actuator
The actuator reduces valve/actuator envelope dimensions to provide greater valve installation versatility for both skids and tight processing lines where space is at a premium.
Other Product Announcements

Browse more Product Announcements on the Fluid Power, Valves & Pumps portal.

Search all Products by keyword, category, manufacturer or release date.

White Papers

Taking the Guesswork Out of Pneumatic Control
By Clippard Instrument Laboratory
Designers have several options when constructing pneumatic-control systems. But modular air-logic systems are often a good bet when a compact, economical unit is a must. Here's a step-by-step approach to efficiently designing systems that work right the first time.

Resources & Literature

Emerson publishes Natural Gas Regulator Application Guide
The 752 page, 4-color guide provides assistance in selecting the right pressure regulator for a broad range of applications anywhere in the world.

Engineering Calculation Toolbar
Kollmorgen offers a free Toolbar for a PC that handles common technical calculations such as unit conversion, densities of materials, inertia calculations, parallelepiped, spherical shell, sphere, slender rod, tetrahedron, and trigonometric and calculus functions.

Flowserve expands valve service center in Pennsylvania
The service center now has 21,500 square feet of industrial and office space and serves the eastern United States.

Fluid Metering publishes catalog
Catalog covers precision dispensers and metering pumps for laboratory, industrial, process and OEM applications.

Bosch Rexroth publishes brochure on technology for wind turbines
Drive & Control Technology for Wind Turbines describes industrial hydraulics technology developed for the wind energy market, including dynamic rotor blade pitch adjustment systems, drive train brakes, yaw drive brakes, gearboxes and more.

Browse more resources and literature on the Fluid Power, Valves & Pumps portal.

Application Stories

Cost-effective pump control solution saves energy  
South Africa Instrumentation & Control, June 2009
This project manages the electrical supply by ensuring successful load shift from peak to off-peak times. Equipment includes Siemens S7300 PLCs, with touch panels for operator interfaces underground, and an Adroit SCADA for the HMI interface for the control system.

Valve diagnostics enable cost reduction at Iggesund Paperboard  
Unplanned valve-related shutdowns have been eliminated, operational costs reduced, and maintenance time cut by using Emerson/Fisher control valve diagnostic technologies.

Replacing Centrifugal Water Pumps for High Pressure Applications
IEN, May 2009
One area where high pressure process pumps play an integral role is in the paper industry, where high pressure (400 to 5,000 psi) water jets are used in a variety of continuous-duty cleaning applications. Applications include the cleaning of screens, felts, fabrics, and suction rolls used on the paper machine, as well as the cleaning of filters and fiber recovery systems used to support the process.

Bruce Power Uses Digital Technology to Fix Heater Drain System
Power Engineering, May 2009
By Jeff Kerker, et al
Steam hammer has been a common problem on the HX5 drain lines in all eight units at Bruce Power in Ontario, Canada, caused by an inverted loop in the saturated drains that allowed liquid to collect and inadequate heater level control. The old piping system was removed, new piping installed, control system installed and cold commissioning, all in 28 days.

Air shut-off valves and spark arrestors protect LNG terminal
HazardEx, April 2009
Chalwyn air shut off valves and exhaust spark arrestors have been fitted on the maintenance vehicles working at the Milford Haven South Hook LNG terminal. This is to match the high level of hazardous area safety at the facility to that achieved in the Middle East at the Qatar Gas LNG production plant.

Browse more application stories on the Fluid Power, Valves & Pumps portal.

Featured Training

Hazardous Areas Conference
August 12-13, 2009 Melbourne, Australia
The conference will present an industry-wide forum to examine and discuss the latest local and international practices and standards in hazardous areas. The overall objective of this conference is to share best practices and new technologies in hazardous areas.

Wind Turbine Hydraulics training course
“Wind Turbine Fundamental Hydraulics” is a 4.5 day training course intended for sales and maintenance personnel requiring a solid understanding of hydraulics systems used in wind turbine operation.

Eaton Fluid Conveyance classes taught in French, Spanish, English
The Aeroquip Fluid Conveying Products School and the Weatherhead Fluid Conveying Products School will be available in French, Spanish and English.

Browse more training and seminar opportunities on the Fluid Power, Valves & Pumps portal

Company & Organizational News

exida certifies ASCO solenoid valves meet IEC 61508 safety standard
exida certified the design and engineering processes for ASCO Numatics 551/552/553 Series Solenoid Valves and the 8314, 8316, 8320 3 Way/2 Position Solenoid Valves.

ARC says process industries are weathering current economic storm  
Automation expenditures in the process industries reached $45.5 billion dollars in 2007 and are forecast to exceed $61 billion by 2012.

ARC says automation in Oil & Gas to reach $10.4 Billion in 2012
Automation expenditures by the upstream oil and gas sector, which includes exploration, production, and pipelines, are expected to grow at an annual rate of nine percent over the next five years.

PLCopen extends motion control to cover fluid power
PLCopen is launching a new initiative in the Motion Control working group to extend the specifications to fluid power.

ABB relocates North American headquarters to Cary, NC
Among the primary factors behind this move are significant cost savings and a favorable business climate in the Triangle, as well as closer proximity to growing customer and employee bases.

Browse more company and organizational news on the Fluid Power, Valves & Pumps portal

Project News

Dresser Masoneilan to supply control valves to ammonia plant in Qatar
Dresser Masoneilan will supply more than 400 control valves to the Qafco industrial complex in Doha, Qatar, which is growing into the world’s largest ammonia and urea production site.

Emerson to control floating storage and regasification unit
Emerson will supply DeltaV, AMS Suite software, Fisher control valves, Rosemount transmitters, and safety systems on the Golar Freeze, a floating storage and regasification unit (FSRU) vessel.

ABB wins $490-million oil and gas order in Algeria
The project consists primarily of design and installation of pipelines, field gathering stations, gas distribution manifolds and flowlines/trunklines

Flowserve to supply more valves to Chinese nuclear power plants
Flowserve will supply main feedwater isolation valves and motor-operated gate and globe valves for two AP1000 Westinghouse nuclear projects in China.

Browse more project news on the Fluid Power, Valves & Pumps portal.

Featured Events

Asean Industrial Automation
July 15-18, 2009 Kuala Lumpur, Malaysia
Asean Industrial Automation is a leading trade event dealing with the Industrial Automation, Manufacturing Process, Control and Measurement Equipment & Technology.

Automation World Show '09
July 23-27, 2009 New Delhi, India
Show covers innovations and opportunities in power, life sciences, pharmaceutical, oil & gas sector, food, beverages, refining, petrochemicals, chemicals polyester, steel, mining, other processing industries, terminal automation, tank farm automation, retail outlet automation and so on.

Emerson User Exchange
September 28-October 2, 2009 Orlando, Florida
Emerson Global Users Exchange is more than an industry-leading technical conference…it is a community of manufacturing leaders committed to extracting the most from their automation investment…and sharing their learning with each other.

ISA EXPO 2009
October 6-10, 2009 Houston, Texas
ISA EXPO is focused on the technology and techniques of automation and control. Organized around the six core themes central to automation and control, ISA EXPO 2009 provides attendees unlimited opportunity to explore key technologies, discover professional growth, and interact with like minded professionals.

Fluid Power World Show
January 7-11, 2010 Ahmedabad, Gujarat
Exhibits include submersible pumps, high pressure metering & rotary pumps, direction control valves, auto drain valves, actuator operated valves, pneumatics & hydraulic systems, pressure driven & gas operated arms, compressors, gauges, potentiometer, burners, oil&gas accessories.

Hannover Messe Middle East
February 9-11, 2010 Dubai
Deutsche Messe Hannover will be staging CeMAT Middle East, Industrial Automation (IA) Middle East, and Motion, Drive & Automation (MDA) Middle East together.

Browse more industry events on the Fluid Power, Valves & Pumps portal.

Add an event to our calendar.

I hope you enjoyed this Fluid Power, Valves & Pumps update. If you have any comments or suggestions regarding the content in this e-newsletter or on Automation.com, please don't hesitate to contact me.

Rick Zabel
Vice President, Publisher
Automation.com

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8 Temmuz 2009 Çarşamba

Automation Weekly - Panel interface connectors, PAC RTU, Advantages of historians vs. relational databases, Energy from landfill gas, Weighing accuracy tool, 2 new jobs, Latest sensor technologies cartoon

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Sponsor: Noren Products

Compact Cabinet Coolers

Noren Products

Noren Products manufactures air-to-air and air-to-water heat exchangers for cooling sealed electrical panels without letting contaminants inside (including wash down, and hazardous locations).  COMPACT CABINET COOLERS prevent failures & downtime caused by overheating electronics.  Noren units are easy to install, low maintenance, Freon free and cost a fraction of air-conditioning.  Available in Nema 12, 4, 4x, Stainless Steel, UL Listed, cUL, & CE.

Click here for more information.

Sponsor: Motorola

White Paper - Monitor and Control on the Move: The Next Evolution in Factory Automation

White Paper - Monitor and Control on the Move: The Next Evolution in Factory Automation

When the mobile computer replaces the desktop PC as the information bridge between the machine real-world network and your transactional business systems, you move your operators closer to real time, closer to your machines, and closer to the product that is being manufactured — increasing control over the manufacturing process and overall profitability.

Download the white paper.

Sponsor: Acresso Software

FLEXNET Embedded

Request a FREE Eval Now!

Monetize Your Embedded Software - Use licensing to...expand into new markets, enable flexible device configuration and reduce manufacturing costs.

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In this Issue
>> New Products
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Sponsored Product by Software Horizons
Your Multi-Platform (PC/Touch/Mobile) HMI SolutionYour Multi-Platform (PC/Touch/Mobile) HMI Solution
Design your HMI application the old way, the hard way, the wrong way OR the InstantHMI® way. 

With InstantHMI’s New Project Wizard, your HMI application practically designs itself. 

New Products
AutomationDirect adds panel interface connectors AutomationDirect adds panel interface connectors
ZIPports are mounted on the outside of electrical control panel boxes, and act as pass-through connections.
GE Fanuc announces PAC8000 RTU controllerGE Fanuc announces PAC8000 RTU controller
The PAC8000 RTU Controller is ideal for all types of RTU applications, including Oil & Gas pipelines and wellheads.
Emerson enhances CSI 9210 Machinery Health Transmitter Emerson enhances CSI 9210 Machinery Health Transmitter
CSI 9210 now delivers predictive machinery health diagnostics for all types of rotating machinery.
Keyence introduces SL-V safety light curtain Keyence introduces SL-V safety light curtain
SL-V incorporates highly-visible indicators to facilitate set-up and to easily see the current operating status.

ACCES I/O introduces P104-WDG-CSMA watchdog timer boardsACCES I/O introduces P104-WDG-CSMA watchdog timer boards
Watchdog board can be used to monitor the operation of an application program as well as operating system and will initiate a system reset in case of lockup.

OleumTech announces LM5000 wireless level switches OleumTech announces LM5000 wireless level switches
Available in side-mount and top-mount packaging, submersible level switches are suitable for point level sensing of chemicals, petroleum, solvents, and general process applications.
Exlar adds absolute feedback to Tritex II electric actuators Exlar adds absolute feedback to Tritex II electric actuators
With absolute feedback from a built-in mechanical converter, Tritex II actuators eliminate the need to perform home cycling.
Bachmann adds infrared touchscreens to terminals Bachmann adds infrared touchscreens to terminals
300 series terminals with 10.4” and 15” screens are available with infrared touch-screens.
PMD introduces Prodigy/CME PCI motion control cardPMD introduces Prodigy/CME PCI motion control card
Card can download and run motion programs, thus off-loading the PC host and distributing motion programs throughout the machine. Prices start at $575.
Dytran releases Model 3224A3 IEPE accelerometerDytran releases Model 3224A3 IEPE accelerometer
Model 3224A3 is laser welded in a titanium housing and weighs 0.2 grams, ideal for shock and vibration measurements in even the smallest locations. Price: $647.

These are just a few new products introduced this week
>>>> MORE new products <<<<

White Papers

The Advantages of Plant-wide Historians vs. Relational DatabasesThe Advantages of Plant-wide Historians vs. Relational Databases
By GE Fanuc
While relational databases (RDBs) are designed to manage relationships between contextualized data, plantwide historians are built specifically for manufacturing and process data acquisition and presentation. They offer key advantages over RDBs, including built-in data collection capabilities, faster speeds, higher data compression, robust redundancy, enhanced data security and quicker time to value.

Browse more White Papers by topic on our Automation Portals.
Application Stories

Sturtevant uses particle analyzer for optimal sorbent millingSturtevant uses particle analyzer for optimal sorbent milling
An Insitec on-line particle size analyzer from Malvern Instruments is being used for processing Trona, a reactive sorbent for the removal of harmful pollutants from flue gas.

Innovative Energy Systems produces 60 MW from landfill gas
The system uses GE Fanuc controllers, HMI/SCADA software and operator interface equipment to monitor the engines and gas scrubbing systems.

Browse more Application Stories by topic on our Automation Portals.
Resources & Literature

Free software from Penko helps designers of weighing systems
Weighing Accuracy Tool calculates the optimum capacity for each loadcell in an array, depending on the gross weight of the weigher.

Browse more Resources & Literature by topic on our Automation Portals.

Events, Seminars & Training

OPC Training Institute develops training course for Honeywell users
OPC training for Honeywell's Experion PKS will be delivered at Honeywell’s Automation College locations globally.

Other Upcoming Events & Training

See our Calendar of Events for other upcoming events. Add an event to our calendar.
Project News

ABB wins $170 million power order in Bahrain
ABB will design, supply, install and commission 11 new GIS (gas-insulated switchgear) substations and expand four existing substations by the end of 2011.

ABB to supply three substations for Himalayan hydropower
ABB will supply substations rated at 132 kV, 220 kV and 400 kV, as well as transformers and other major power equipment.

Browse more Project News by topic on our Automation Portals.
Company & Organization News

Honeywell rewards systems integrators
Honeywell rewarded its top Authorized Control Integrators (ACIs) with a trip to New York City.

GE Fanuc opens center for Oil & Gas in UK
It will be focused around process control solutions for the general process safety market, and specifically solutions aimed at the Oil & Gas industry.

Other Company & Organization News:

Browse more Company & Organization News by topic on our Automation Portals.

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7 Temmuz 2009 Salı

Machine Control Update - Relays Yield Programmable Machine Control Options, VKK Feed Modules, Motion Control Cards For Machine Design, Continuous-flex cables catalog, Remote I/O for Allen-Bradley Logix seminar

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Read the online version if links don't work in this Machine Control Update.
Machine Control Update from Automation.com
July 2009
Sponsor: National Instruments

Lower the cost and risk of machine design - get it right the first time

Lower the cost and risk of machine design - get it right the first time

Intense global competition is putting pressure on machine builders to deliver machines with higher throughput, reduced operating cost, and more features that improve productivity, increase efficiency and differentiate their machines from the competition. For this reason, todays machine builders have switched from designing single-purpose machines to creating flexible and highly effective multipurpose machines by adopting modern control systems, sophisticated algorithms and integrating high-end electronics into their mechanical machine.

Click here to view white paper

 

Sponsor: AMCI

What is a Resolver?

What is a Resolver? Click here for the answers

Q – Where are resolvers used?

Q – How do resolvers work?

Q – Why use a resolver?

Click here for the answers.

 

Sponsor: Bosch Rexroth

Rexroth IndraLogic. For better machines, faster

Rexroth IndraLogic. For better machines, faster

For machine builders, IndraLogic PACs and PLCs reduce your engineering time and cost, so you can build machines faster and lower production costs. With reusable code, scaleable architecture, and a unified programming platform, you can design competitive improvements on all your machines quickly and easily, while enhancing machine reliability and ease-of-use.

Click here for more information

 

In this Issue
>> Featured Articles
>> Product Announcements
>> White Papers
>> Resources & Literature
>> Application Stories
>> Featured Training
>> Company News
>> Featured Events
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Featured Articles

Relays Yield More Programmable Machine Control Options
Control Design, June 2009
Relays might seem to be in retreat for all but the most basic control applications in the face of seemingly relentless PLC advances. Instead, relays actually are adding capabilities and encroaching into control territory formerly occupied by PLCs

Is Automation Right for Your Welding Operations?
Robotics On Line, June 2009
By Kevin Summers, Miller Electric
Many manufacturers believe that converting their semi-automatic welding processes to a fast, productive, fully automated process is simply a matter of deciding to do it and then applying the money and time to make it happen. Like most things in life, however, it’s just not that simple.

Machine guard fastening and the new Directive
Design Products & Applications, June 2009
By John Snyder
Within the European Union, the new Machinery Directive 2006/42/EC, which becomes effective on December 29, 2009, is part of an approach to harmonise standards and establish the regulatory foundation for health and safety requirements of machinery throughout that market.

Protecting Critical Machinery - the value of a complete solution
Maintenance On Line, May 2009
By Dave Gill, Emerson Process Management
Online vibration monitoring integrated with process control and combined with shutdown protection, predictive maintenance and performance monitoring is a sure-fire way to keep your rotating equipment up and generating revenue.

Press Automation Systems Increase Flexibility for Manufacturers
IEN, March 2009
By ABB
No longer the exclusive domain of automotive manufacturers, sophisticated Press Automation Systems are now becoming an emerging competitive advantage for a wide variety of manufacturers who stamp moderate to high volumes of metal as part of their production processes.

Browse more articles and white papers on the Machine Control portal.
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Visit our Automation Portals

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Visit these one-stop sites for all your automation information

Sponsored Product by Noren Products
Cooling sealed electrical panels, keeping contaminants out using heat pipe technology, UL LISTED UNITS Cooling sealed electrical panels, keeping contaminants out using heat pipe technology, UL LISTED UNITS
Noren Products manufactures air-to-air and air-to-water heat exchangers for cooling sealed electrical panels without letting contaminants inside (including wash down, and hazardous locations). COMPACT CABINET COOLERS prevent failures & downtime caused by overheating electronics. Noren units are easy to install, low maintenance, Freon free and cost a fraction of air-conditioning. Available in Nema 12, 4, 4x, Stainless Steel, UL Listed, cUL, & CE.

Visit Noren online for more information!
Product Announcements
Rexroth releases VKK Feed Modules Rexroth releases VKK Feed Modules
VKK modules are for light-duty handling, pick-and-place and feed applications for the automation and packaging industries.
Exlar adds absolute feedback to Tritex II electric actuators Exlar adds absolute feedback to Tritex II electric actuators
With absolute feedback from a built-in mechanical converter, Tritex II actuators eliminate the need to perform home cycling.
PMD introduces Prodigy/CME PCI motion control card PMD introduces Prodigy/CME PCI motion control card
Card can download and run motion programs, thus off-loading the PC host and distributing motion programs throughout the machine. Prices start at $575.
Other Product Announcements

Browse more Product Announcements on the Machine Control portal.

Search all Products by keyword, category, manufacturer or release date.

White Papers

Motion Control Cards For Machine Design
By Erlendur Kristjansson, Performance Motion Devices
This paper looks at the different motion control card form factors, their fit into different machine requirements, and how they affect the outcome of a machine design. The paper also examines the interaction between the motion cards and the system architectures to illustrate design trade-offs.

CNCs and Lean Manufacturing
By GE Fanuc
CNC has many features that can improve Overall Equipment Effectiveness. Some features can reduce setup, downtime and minor stoppages, and increase speed, setup and production part yields. Which features will be most beneficial to a particular operation?

The 10 Most Common Mistakes Made When Purchasing Automation
By Milton Coleman, Bosch Rexroth
Buying a piece of automation can be a very long and difficult process. Here is a list of the 10 most common mistakes made when purchasing automation equipment. This list was composed by a number of individuals who have both purchased and sold automation equipment.

Five Things to Think About Before Using Hardwired Controls Again
By ARC
For most OEMs, programmable relays can serve as a very cost effective controller for their products. This paper is written to help OEMs determine the "real cost" of using traditional hardwired controls by comparing it to the "real cost" of using commercially available programmable relays.

High Slip Braking Software
By Mike Rucinski, Yaskawa Electric
The techniques for braking of high inertial loads to a stop traditionally involved either Dynamic Braking or DC Injection Braking technology. This paper examines a new load-braking alternative called High-Slip Braking (HSB), identifies the different aspects of HSB, look at what it does, how it works, and how it is different from other braking methods. Includes examples of “real world” successes, and discusses the new technology’s cost effectiveness.

Browse more white papers on the Machine Control portal.

Resources & Literature

igus publishes continuous-flex cables catalog
Catalog has an easy-to-use quick reference guide, application examples from a wide range of industries, and details on the latest Chainflex cables.

Nol-Tec offers emergency service for industrial controls and systems
Nol-Tec’s 24/7 Emergency Service provides around the clock support when a machine, process or production line is down.

Thomson offers web-based gearhead sizing and selection tool
MOTIONEERING helps machine builders quickly specify the right gearhead to satisfy specific application performance requirements.

Machine & Process Safety Engineering Guide
Omron STI's 1500+ page Engineering Guide to Machine and Process Safeguarding is now available. This two-volume set is the most comprehensive machine and process safety product and technical reference guide available in the industry today.

Browse more resources and literature on the Machine Control portal.

Application Stories

Motion and Vision Combine to Detect Flaws
Control Engineering, May 2009
By Howard Foster, MicroCraft
MicroCraft designed an inspection system that could find and categorize the micron-sized defects that can occur in plastic film production. Motion, vision, and data collection were combined using a National Instruments PXI-7324 motion board and two PXI IMAQ boards.

Less is more on high speed scribing machine
Process and Control Today, April 2008
By John Houston, Editor
Robotix in Rugby, UK, has developed a high speed production line for scribing traceability serial numbers onto wheel rims for earthmoving equipment. This uses a single Hoerbiger-Origa rodless pneumatic cylinder in the dual critical roles of positioning the scribing head and holding the rim steady in the workstation.

EMI Down Under
Automation World, April 2009
By Wes Iversen
G. James is using Oracle's MOC Manufacturing Operations Center EMI software to monitor a dozen individual computer numerical control (CNC) milling machines, wire cutting machines and spark erosion discharge machines in a division that makes aluminum extrusion die toolage. These machines previously had little external communication.

Robots Clear Machining Bottleneck
Assembly, April 2009
Morrill Motors replaced two operators with a single robot to load and unload a machining station. The robot increased production, eliminated problems with mis-oriented parts and machine bottlenecks, eliminated overtime costs, and in creased throughput by 25%.

Condition monitoring at UK steel mill pays off
Process and Control Today, April 2009
The Corus Skinningrove steel mill used to manually inspect bearings by shutting down the rolling mill, and disassembling the bearing housings. Now they use an eight-channel FAG DTECT X1 vibration monitoring system from Schaeffler UK. The system discovered two bearing faults on two separate occasions within the first week of operation.

Browse more application stories on the Machine Control portal.

Featured Training

Opto 22 Remote I/O for Allen-Bradley Logix seminar
Half-day technical seminar, hosted by Opto 22, shows how to add intelligent remote I/O to Allen-Bradley PLC/PAC systems without programming.

Machine Safety Seminar
SICK invites you to attend a machine safety seminar, “Understanding the new global standards — what you need to know to implement machine safety.”

Understanding Motion Control Systems - AIT Training Course MCS110
3-Day Course - This practical course introduces engineering concepts of motors and drives that can be easily understood by both engineers and technicians unfamiliar with the technology and not accustomed to complex theory and mathematics.

National Instruments extends ELVIS for hands-on learning  
ELVIS incorporates an onboard, 100 MS/s oscilloscope and a series of add-on boards to extend the platform beyond instrumentation and circuits applications.

Lean manufacturing podcast
“Lean and Sustainability” podcast discusses the relationship between lean manufacturing and sustainable manufacturing.

Browse more training and seminar opportunities on the Machine Control portal.

Company & Organizational News

U.S. High-Tech Industry Adds Jobs
Control Design, May 2009
The high-tech industry has added 382,900 jobs to the U.S. economy over the past four years, according to TechAmerica’s 12th annual Cyberstates report. The industry added 77,000 net jobs in 2008, for a total of 5.9 million workers. This was on top of 79,600 added in 2007, 139,000 in 2006 and 87,400 in 2005.

Control Platforms Show Breadth
Control Design, May 2009
The PLC is king of controllers for machine control platforms, but it’s not the only game in town. According to a recent Control Design survey, two-thirds of respondents said they primarily use PLCs. Both PACs and PC-based controls are each used by 13% of the participants in the survey. Embedded-board controls are used by only 5%.

AMT annoyed with Presidential Task Force  
AMT urges Congress and the Administration to protect the manufacturing technology supplier base in the wake of GM’s Chapter 11 bankruptcy filing, but AMT’s attempts to reach out to the President’s Auto Task Force have so far not been answered.

ARC says Automation Services Market to grow
The worldwide market for supplier provided automation services will grow at a rate of close to 7 percent over the next five years.

Bringing Manufacturing Back To The U.S.A.
Manufacturing.net, April 2009
By Michael Collins, MPC Management
A recent study by Archstone Consulting indicates that many manufacturers are contemplating bringing their manufacturing back to the U.S. Nearly 90 percent of manufacturers are considering changing or have already changed their manufacturing and supply strategy. The study cited many reasons, varying from rising fuel costs and increasing Chinese wages to delivery problems and satisfying American customers.

Browse more company and organizational news on the Machine Control portal.

Featured Events

Asean Industrial Automation
July 15-18, 2009 Kuala Lumpur, Malaysia
Asean Industrial Automation is a leading trade event dealing with the Industrial Automation, Manufacturing Process, Control and Measurement Equipment & Technology.

NIWeek Worldwide Graphical System Design Conference and Exhibition
August 4-6, 2009 - Austin Convention Center, Austin, Texas
National Instruments' NIWeek 2009 offers three days of interactive technical sessions, targeted summits, hands-on workshops and exhibitions on the latest developments for design, control, automation, manufacturing and test. The conference also features keynote presentations and demonstrations that highlight how engineers and scientists can use NI graphical system design to test, measure and fix inefficient products and processes to improve everyday life.

Industrial Automation Show
November 3-7, 2009 Shanghai
Since its inception in 2003, Factory Automation ASIA has been successfully held three times. It has established itself amongst the most important platforms in the production automation industry in Asia.

Hannover Messe Middle East
February 9-11, 2010 Dubai
Deutsche Messe Hannover will be staging CeMAT Middle East, Industrial Automation (IA) Middle East, and Motion, Drive & Automation (MDA) Middle East together.

Browse more industry events on the Machine Control portal.

Add an event to our calendar.

I hope you enjoyed this Machine Control update. If you have any comments or suggestions regarding the content in this e-newsletter or on Automation.com, please don't hesitate to contact me.

Rick Zabel
Vice President, Publisher
Automation.com

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